Design By Mogollen
basic information
Linespeed
3M/MIN
A-Core width
1600MM
A-Core Thickness
2~4MM
Machinery Size
86X5.5X6M
fireproof Grade
A1/A2
Coil Inner Size
405/505/605*MM
Loading Power
240KW 380V
feeding
Automatic
01
The project is composed of five-unit systems, including unpacking and conveying system, vacuum weighing and batching system, mixing conveying system, product storage system and feeding hopper feeding system.The five raw material bins (built by the customer) are connected to the vacuum batching scale on the mixer through their own precision screw and conveying pipe. The vacuum scale is provided by a Roots vacuum pump, and the conveying and batching are carried out at the same time, which meets the requirements of accuracy and capacity.
Automatic Weighting
Automatic Mixing
Motor: 15KW X2
Vacuum Pump: 15KW X2
02
Forming Machine
Press the mixture into a plate and attach it to the top and bottom sides with a non-woven fabric at the same time.
Mirror Roller
automatic
03
Bake A-Core to remove excess moisture. The fourth oven is equipped with a non-woven recycling machine to remove non-woven fabrics.
Dual Hot Air Flue
9 SETS
5.5KW/7.5KW MOTOR
19000NM/H
04
Pressing Machine
Use the air-cylinder pressure to expel the air in A-Core and remove the large bubbles in A-Core. The larger oil-cylinder pressure is used to discharge the air in A-Core and remove the small bubbles in A-Core.
AIR CYLINDER
OIL Cylinder
STEEL ROLLER
400~800MM
05
Cut A-Core and make sure the cutting area is smooth.
5.5KW
Smooth Edge
2~10MM Cutting Thickness
Max. 1750MM
06
Trimmer
Remove the excess material on both sides of ACP and customize the width you want.
round knife 50MM
slide platform
manual
Material Recovery
07
During the transition process, it is also possible to reduce the core material to an appropriate temperature.
STEEL ROLLER
COOLING
3000MM Length
OD 76MM
08
Driving Machine
Equipped with 5.5kw SIEMENS motor*1, it can meet the production speed of max. 6m/min. The traditional 5.5kw motor can only reach 3m/min. the line speed increased by 233% with the cost of only 100% more energy consumption.Two sets ofФ400mm rubber rollers, over 25mm thickness of nitrile rubber, the working life can meet 5 years.
AIR CYLINDER
Siemens Motor
Rubber Roller
Synchronization
09
Single-Arm Reeling Machine
Make A-Core into rolls with photoelectric correction system to ensure smooth and aligned winding.
4KW Siemens Motor
Correcting System
Auto-release
5Ton Capacity
