Design By Mogollen
basic information
Linespeed
45M/MIN
metal width
1600/1800/2000MM
correcting
Automatic
Machinery Size
145X5.5X9M
Metal Weight
15Ton
Coil Inner Size
405/505/605*MM
Loading Power
240KW 380V
metal thickness
0.2~2MM(AL)0.1~1.5MM(SL)
01
Equipped with two sets of 630NM magnetic powder brake, increase the stability of unreeling by 50%. Meanwhile the life period of magnetic powder increased by 100% due to the load balancing.
Dual moveable tanks, easier to change the coil, and improve efficiency by 30%.
Equipped with ultrasonic sensor, it can realize the rectification work within 1mm precision on any surface of coil, and ensure the metal coil run within a reasonable range at all times. It has better anti-interference against the influence of stains and high light surface.
Brake：630NM
correcting system
Motor: 1.5KW Siemens
Dual-Brake
02
Driving Machine
Use 4pcs of Ф150mm rubber rollers, and 1pc of Ф220mm rubber roller to adhesive two coils or separate one coil to more by hand.This splicer platform can help to treat coils.
five steel rollers
manual
160mm od
20mm acrylic
03
A layer of high molecular film is attached to A-Core to protect the surface of A-Core and provide more bonding help for later composite.
400 mm rubber roller
driving speed: 10m/min
Motor: 11kw Siemens
airtac air cylinder
04
Holding Machine
Use 16mm thick steel plate, and 12mm thick reinforcement to provide better stability.18.5kw Siemens motor.
18.5KW Siemens Motor
manual
160mm od
20mm acrylic
05
Remove the oil dots by the acid fluid
400 mm rubber roller
driving speed: 10m/min
Motor: 11kw Siemens
airtac air cylinder
06
Brushing Slot
Remove the oxide which remaining on the aluminum surface by bushing.
18.5KW Siemens Motor
manual
160mm od
20mm acrylic
07
Remove the remaining chemical agent on the coil by clean water.
400 mm rubber roller
driving speed: 10m/min
Motor: 11kw Siemens
airtac air cylinder
08
Reaction Machine
Coating the film on the surface of coil by chrome-free chemical agent, this film will help the paint adhere to aluminum surface more smoothly. Traditional l way is to use the chrome chemical agent to coat this film, but this chrome chemical agent will threaten our environment, now we use this pollution free chemical agent instead of chrome chemical agent.
18.5KW Siemens Motor
manual
160mm od
20mm acrylic
09
A layer of high molecular film is attached to A-Core to protect the surface of A-Core and provide more bonding help for later composite.
400 mm rubber roller
driving speed: 10m/min
Motor: 11kw Siemens
airtac air cylinder
10
Coating Machine
Coating the metal coils
18.5KW Siemens Motor
manual
160mm od
20mm acrylic
11
Dry the paint film on the aluminum coil surface, temperature control system help baking, not too high nor too low.
400 mm rubber roller
driving speed: 10m/min
Motor: 11kw Siemens
airtac air cylinder
12
Cooling Oven
he use of air conditioning type cooling fan for cooling, the composite plate for the best cooling air temperature between 20~25℃, and such temperature requirements on the ambient temperature is very high, generally there will be very little excellent working environment, if specifically to set a constant temperature environment for the workshop, then the annual air conditioning cost a large amount. It is only necessary to keep the cooling air in the fan constant at 20~25℃ through circulating cooling unit and without adding water.
Air Fans 180W
ac power: 2.7kw 1500M3/H
160mm od
20mm acrylic
13
Cut metal coil and make sure the cutting area is smooth.
400 mm rubber roller
driving speed: 10m/min
Motor: 11kw Siemens
airtac air cylinder
14
Single-Arm Reeling Machine
Use 16mm thick steel plate, and 12mm thick reinforcement to provide better stability. 75kw Siemens motor.
75KW Siemens Motor
manual
160mm od
20mm acrylic
