Design By Mogollen
ACP Line
10M/MIN
1600/1800/2000MM
2~5MM
59X5.5X5M
FIREPROOF GRADE
B/C
5Ton
405/505/605*MM
620KW 380V
0.2~0.6MM(AL)
0.1~0.3MM(SL)
01
Use the new type of extruder, the whole line speed can reach at 5.31M/min when making 4MM*1600MM ACP. The line speed increased by 62.5% compared with the 75 Model extruder.The main motor is 250KW SIEMENS motor.
Type: 95#
capacity: 2000Ton/h PE
Motor: Siemens
Automatic feeding system
02
Use 2pcs of Ф395mm big diameter metal rollers, heating by hot oil, inner gallbladder construct can make sure the temperature difference of the surface small than ±3℃, then the polymer film and aluminum roll are bonded uniformity.
Use 2pcs of Ф395mm big diameter metal rollers, constant temperature by water, inner gallbladder construct can make sure the temperature difference of the surface small than ±3℃. This machine is to compound the aluminum coil with the PE in high temperature. Use the high temperature of the PE to make the film compound to the PE hard. Use 2 pcs of big diameter roller is more suitable for fire-proof ACP (B1).
Water-Cooled Steel Roller
Water-Cooled Rubber Roller
Six Steel Roller
Four Rubber Roller
03
Equipped with two sets of 630NM magnetic powder brake, increase the stability of unreeling by 50%. Meanwhile the life period of magnetic powder increased by 100% due to the load balancing.
Dual moveable tanks, easier to change the coil, and improve efficiency by 30%.
Equipped with ultrasonic sensor, it can realize the rectification work within 1mm precision on any surface of coil, and ensure the metal coil run within a reasonable range at all times. It has better anti-interference against the influence of stains and high light surface.
Brake:630NM
correcting system
Motor: 1.5KW Siemens
Dual-Brake
04
The use of 8 sets of Ф395MM large diameter metal seamless mirror roller, liner spiral structure, in the high temperature hot kerosene through the roller wheel, can make the wheel surface temperature error control at ±3℃, if the wheel surface temperature error is too large, the plate will be heated uneven, resulting in part of the low temperature area bonding is not complete, peel strength decline, resulting in waste.A screen that can show the gap between upper and lower roller, which make the operating visually.
four steel roller
160~180 C
395MM OD
Airtac Aircylinder
05
he use of air conditioning type cooling fan for cooling, the composite plate for the best cooling air temperature between 20~25℃, and such temperature requirements on the ambient temperature is very high, generally there will be very little excellent working environment, if specifically to set a constant temperature environment for the workshop, then the annual air conditioning cost a large amount. It is only necessary to keep the cooling air in the fan constant at 20~25℃ through circulating cooling unit and without adding water.
air fans 180W
ac power: 2.7kw 1500M3/H
length: 5M
30 air fans
06
Use 2 pcs of Ф160MM mirror rollers as fixed roller, meanwhile use 3 pcs of Ф160MM mirror rollers as adjustable roller, can adjust vertically. The function of it is to make the ACP even.We may take 20MM thick Acrylic panel, so that workers can view the position of adjustable rollers. The traditional way is covered by a 4MM steel panel, workers often run into trouble somehow when they are not able to see the position.
five steel rollers
manual
160mm od
20mm acrylic
07
A layer of high molecular film is attached to A-Core to protect the surface of A-Core and provide more bonding help for later composite.
two air shafts
max. 400mm od
two rubber rollers
brake: 50NM
08
Remove the excess material on both sides of ACP and customize the width you want.
round knife 50MM
slide platform
manual
Material Recovery
09
A layer of high molecular film is attached to A-Core to protect the surface of A-Core and provide more bonding help for later composite.
400 mm rubber roller
driving speed: 10m/min
Motor: 11kw Siemens
airtac air cylinder
10
Cut ACP and make sure the cutting area is smooth.
cutting thickess: 10mm
5.5KW motor
synchronization
1440R/MIN
11
Whole length reach at 8.9m, meet the long ACP producing.
rubber rollers
1.5kw driving motor
Motor: Siemens
conveyor
12
Required finished products width of machinery should be less than 2100mm, required line speed of machinery should be less than 10m/min.
12m/min moving speed
automatic suckers
dual 1.5kw motor
120kg loading capacity
13
The finished ACP will be put on this trolley automatically..
1.5kw driving motor
6 Meters Length
Motor: Siemens
Steel Plantform















